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Theory of Surface Profiling |
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Surface measurement is an important part of metrology, covering many industries, including ceramics, pharmaceuticals, surface bonding, laser micromachining, optical design, material science, biotechnology, coatings and nanotechnology. In order to exploit these opportunities, the Photonics Cluster has a Stil optical profiling system that enables surface profiling measurements to an accuracy of 10 nanometres. This sensor works on the principle of extended field confocal imaging.
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Photonics Cluster Surface Profiling System |
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The Stil system uses the principle of chromatic aberration to sense the position of the sample in the field of view. Simply put, the focus of every lens is slightly flawed as the red through to the blue wavelengths of light focus in different vertical planes. If the sensor illuminates a sample with white light, it can use the reflected wavelength to determine the height of the surface that it is measuring. This system has nanometre resolution in the Z plane, and 0.1 micron resolution in the X and Y planes. This allows measurement of:
- Form and texture
- Dimensional metrology
- Surface topography
- Roughness parameters
- Profile analysis
- Film thickness
The thickness of transparent samples can also be measured as long as the refractive index of the material is known. Our system has three different sensors, with different depths of field and different resolutions. |
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Specifications of System Sensors |
| Depth of Field | 20 microns | 350 microns | 3000 microns |
| Focal Length | 5 mm | 9.5 mm | 45 mm |
| Working Distance | 0.6 mm | 12 mm | 38 mm |
| Z-axis resolution | 1 nm | 10 nm | 100 nm |
| Accuracy | 10 nm | 0.1 microns | 1 micron |
| Spot diameter | 1 micron | 1.5 microns | 10 microns |
| Lateral resolution | 0.5 microns | 0.75 microns | 5 microns |
| Numerical aperture | 0.69 | 0.5 | 0.26 |
Maximum angular slope -diffusing surface -specular surface | 89º 44º | 89º 30º | 89º 15º |
| Effective range in material with nd=1.5 | 30 microns | 525 microns | 4.5 mm |
| Minimum thickness of layer | 12 microns | 30 microns | 220 microns |
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