Photonics Labs

Surface Profiling

Theory of Surface Profiling

Surface measurement is an important part of metrology, covering many industries, including ceramics, pharmaceuticals, surface bonding, laser micromachining, optical design, material science, biotechnology, coatings and nanotechnology. In order to exploit these opportunities, the Photonics Cluster has a Stil optical profiling system that enables surface profiling measurements to an accuracy of 10 nanometres. This sensor works on the principle of extended field confocal imaging.

Surface Measurement
 
Photonics Cluster Surface Profiling System

The Stil system uses the principle of chromatic aberration to sense the position of the sample in the field of view. Simply put, the focus of every lens is slightly flawed as the red through to the blue wavelengths of light focus in different vertical planes. If the sensor illuminates a sample with white light, it can use the reflected wavelength to determine the height of the surface that it is measuring. This system has nanometre resolution in the Z plane, and 0.1 micron resolution in the X and Y planes. This allows measurement of:

  • Form and texture
  • Dimensional metrology
  • Surface topography
  • Roughness parameters
  • Profile analysis
  • Film thickness

The thickness of transparent samples can also be measured as long as the refractive index of the material is known. Our system has three different sensors, with different depths of field and different resolutions.

 
Specifications of System Sensors
Depth of Field20 microns350 microns3000 microns
Focal Length5 mm9.5 mm45 mm
Working Distance0.6 mm12 mm38 mm
Z-axis resolution1 nm10 nm100 nm
Accuracy10 nm0.1 microns1 micron
Spot diameter1 micron1.5 microns10 microns
Lateral resolution0.5 microns0.75 microns5 microns
Numerical aperture0.690.50.26
Maximum angular slope
-diffusing surface
-specular surface
89º
44º
89º
30º
89º
15º
Effective range in material with nd=1.530 microns525 microns4.5 mm
Minimum thickness of layer12 microns30 microns220 microns
System Sensor Graph (thermal) System Sensor Graph
 


Address:
Photonics Cluster (UK)
Faraday Wharf
Holt Street
Birmingham Science Park Aston
Birmingham B7 4BB

Phone:
+44 (0) 121 260 6020
Fax:
+44 (0) 121 260 6450

Email:
info@photonics
cluster-uk.org

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